Panels Risk Assessment Guide and Key Hazards

Risk Assessment Sheet.pptx

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1. What is panels?
2.Key Hazards of panels
3. 5-Step Risk Assessment Procedure for panels
4. Sample panels Risk Assessment Table
5. Practical Tips
6. Relevant Regulations & References (Korea-based)
 7. Conclusion

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🧱 1. What Are Panels?

Panels are construction materials used for both interior and exterior finishing of buildings. They serve multiple purposes including thermal insulation, waterproofing, fire resistance, and aesthetics. Common types include sandwich panels, aluminum (AL) panels, zinc panels, and EPS/polyurethane panels, mostly applied to walls and roofs.

Although panels are lightweight, they are large and long, posing significant risks of falling, tipping, and cutting injuries during transport and installation.

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⚠️ 2. Major Hazards of Panels

Category	Hazard	Description
Falling	Panel drop accidents	Risk of dropping from cranes, poor securing, or during high-elevation installation
Cuts	Sharp panel edges	Risk of lacerations from cut edges or fixing pins
Pinching	Pinch points during installation	Hands or feet can be caught between panels or during positioning
Falls	Working at height	Panel installation is often done at elevated locations
Fire	Flammable core ignition	Polyurethane-filled panels may ignite from welding or heat sources
MSD	Musculoskeletal disorders	Repetitive posture and load handling may cause fatigue and strain

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🛠️ 3. 5-Step Risk Assessment Procedure for Panels

1. Identify Hazards
   → Detect hazards in each phase: transportation, lifting, securing, cutting, and finishing.
2. Determine Risk
   → Quantify the Likelihood (F) and Severity (S) of each hazard.
3. Evaluate Risk Level
   → Calculate Risk = F × S and determine acceptability.
4. Set Priorities
   → Prioritize high-risk tasks for control measures.
5. Implement Controls
   → Install fall prevention systems, conduct pinch-hazard training, use PPE, etc.

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📊 4. Example Panel Risk Assessment Table

Example 1)

Task	Hazard	Frequency (F)	Severity (S)	Risk (F×S)	Risk Level	Control Measures
Crane lifting	Falling panels	3	5	15	High	Use double hooks, verify securing before lifting
Cutting panels	Sharp edge cuts	3	3	9	Medium	Wear gloves, inspect cutting tools
Installation at height	Falling from height	4	5	20	High	Use harnesses and install working platforms
Panel assembly	Finger pinching	2	4	8	Medium	Conduct pinch-hazard training, maintain spacing
Repetitive installation	Musculoskeletal fatigue	3	3	9	Medium	Schedule breaks, rotate workers
Welding nearby panels	Fire due to flammable core	3	5	15	High	Use fire blankets, place fire extinguishers nearby

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Example 2)

No	Material	Task	Hazard Risk	Grade (A/B/C)	Safety Measures	Execution Notes
	Panel	Stacking	Collapse hazard		Stack below 1.5m, use two support bases	Flat ground required
		Transport	Collision/Falling		Use forklift for movement	Secure properly during loading
		Lifting	Drop hazard		Use sling belts with dual hooks, process holes	Guide ropes at both ends
		Storage Area	Trip hazard		Use cones and signs to define area

Risk levels (A, B, C) and control stages (1–4) should be adjusted to site conditions.

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Example 3) 

Material	Task	HazardRisk	Grade (A/B/C)	Control Level (1~4)	Safety Measures	Execution Notes
Panel	Crane lifting	Falling due to detachment or poor rigging	A	1	Use double-hook slings, inspect fixings before lifting	Signalman required, check lifting holes
	Transport	Falling or collision during loading/unloading	B	2	Secure panels with straps, load evenly	Do not stack over 1.5m, use support bases
	Cutting	Blade injury, dust, heat	B	2	Wear cut-resistant gloves, safety goggles, dust/heat mask	Use designated cutting area, ventilation needed
	Installation (height)	Falling from roof or scaffold	A	1	Install guardrails, use full-body harness	Anchor points must be pre-installed
	Assembly	Hand/finger pinching between panels	B	2	Maintain spacing, teamwork during positioning	Conduct pinch prevention training
	Welding nearby	Fire due to flammable core (e.g., EPS, PUR)	A	1	Install fire blankets, keep extinguishers at site	Check core material flammability
	Repetitive installation	Musculoskeletal strain from posture/loading	B	3	Schedule job rotation, encourage stretching	Apply ergonomic planning
	Storage (yard)	Collapse or trip hazard in poorly managed area	C	3	Use cones or signs to define storage zones, stack on flat surface	Minimum two support blocks

Risk levels (A, B, C) and control stages (1–4) should be adjusted to site conditions.

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🧰 5. Practical Safety Tips

• Secure Before Transport: Panels must be firmly strapped and fixed before truck transport.
• Use Double Hooks: Always use double hooks for crane lifts — never single hooks.
• Dust & Heat Protection While Cutting: Wear dust masks and heat-resistant PPE during cutting.
• Fall Prevention on Roof Work: Install safety rails and anchor points at all working sections.
• Fire Precautions: For EPS or polyurethane-filled panels, set fire blankets and extinguishers before any hot work.

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📚 6. Related Laws & Guidelines

• OSHS Regulation Article 74: Use of Lifting Equipment
• OSHS Regulation Article 53: Working at Heights
• Ministry of Employment and Labor: “Safety Guidelines for Metal and Panel Installation”
• KOSHA: “Sandwich Panel Installation Safety Manual”

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✅ 7. Conclusion

Panel installation may seem simple due to the lightweight material, but the large size and high-altitude work create complex safety hazards.

Falling objects, worker falls, and fire incidents can lead to major accidents, so pre-task risk assessments, PPE, and rigging checks are essential.

🔒 "Thin and light? Yes. But prepare for safety in thick layers."

The safety of panel installation relies on worker communication, task planning, PPE compliance, and training — all working together on site.

 

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👉This article is an English version based on the original Korean text.

👉 Go to the original text (Korean version) : 원문(한국어 버전) 보러가기https://chacha13.tistory.com/entry/%ED%8C%90%EB%84%AC-%EC%9C%84%ED%97%98%EC%84%B1%ED%8F%89%EA%B0%80%ED%91%9C-%EC%9E%91%EC%84%B1%EB%B2%95-%EB%B0%8F-%EC%A3%BC%EC%9A%94-%EC%9C%A0%ED%95%B4%EC%9A%94%EC%9D%B8-%EC%A0%95%EB%A6%AC